ENDEAVOUR-I High Pressure Automatic Fly Ash Brick Making Machine The High Pressure Type Automatic Fly Ash Brick Making Machine by Endeavour Intelligent Equipments Private Limited is engineered for high-volume, industrial-grade production. It utilizes a combination of intense hydraulic pressure and vibration to ensure each brick meets strict structural standards for density and strength. Key Pros and Advantages * High Structural Density: The heavy-duty hydraulic cylinders exert massive pressure, eliminating air pockets and ensuring bricks have high compressive strength and low water absorption. * Fully Automated Workflow: From raw material feeding to the stacking of finished products, the PLC-controlled system reduces labor costs and minimizes human error. * Material Versatility: While optimized for fly ash, the machine can also process lime, gypsum, sand, and crusher dust, allowing for diverse product lines. * Precision Engineering: Interchangeable molds allow for the production of various shapes including solid bricks, hollow blocks, and interlocking pavers with high dimensional accuracy. * Eco-Friendly Production: It converts industrial waste (fly ash) into high-quality building materials without the need for fuel-intensive kiln firing. Unit Descriptions and Roles A complete production line consists of several specialized units that work in sync. | Unit Name | Description | Role / Function | | Pan Mixer | A heavy-duty circular mixing tub with wear-resistant liners and rotating blades. | Uniformly blends fly ash, sand, cement, and water to create a homogenous 'green' mix. | | Belt Conveyor | A motorized reinforced rubber belt system. | Automatically transports the prepared wet mix from the mixer to the machine's storage hopper. | | Feeding Unit | A hopper equipped with a finishing feeder or 'agitator.' | Precisely measures and distributes the raw material into the mold cavities for uniform brick weight. | | Main Pressing Unit | The core assembly featuring hydraulic cylinders and a vibration table. | Applies high-tonnage pressure to the mold, compacting the material into a solid, durable brick shape. | | Pallet Feeder | An automated rack or chain system. | Supplies fresh wooden or PVC pallets under the mold to receive the newly pressed bricks. | | PLC Control Panel | A centralized electronic 'brain' with a touchscreen interface. | Monitors sensors and manages the timing of hydraulic valves and conveyors for seamless operation. | | Stacking Unit | A hydraulic or robotic arm (in fully automatic models). | Lifts the pallets loaded with green bricks and stacks them for transport to the curing yard. | Technical Description: High-Pressure Automatic Fly Ash Brick & Blocks Making Machine Manufactured By Endeavour Intelligent Equipments Private Limited This Description outlines the technical specifications and operational advantages of our high-pressure automated brick-making solution. Our system is designed to transform industrial by products into high-strength, eco-friendly building materials with maximum efficiency and minimal waste. 1. Executive Summary The Endeavour High-Pressure Series is a heavy-duty hydraulic solution engineered for entrepreneurs and construction firms aiming for high-volume production of Best Quality Bricks & Blocks. By utilizing a sophisticated PLC-controlled interface and high-tonnage compaction, this machine ensures that every brick meets international standards for compressive strength and water absorption. 2. Core Technical Specifications | Feature | Specification / Detail | | System Type | Fully Automatic Hydraulic with Integrated Vibration | | Maximum Pressure | 80 to 250 Tons (Configurable based on model) | | Control System | PLC (Programmable Logic Controller) with HMI Touchscreen | | Cycle Time | 15 – 22 Seconds per stroke | | Production Capacity | 10, 000 to 35, 000 Bricks per 8-hour shift | | Material Ratio | Fly Ash (50-70%), Sand/Crusher Dust (20-45%), Cement (8-10%) | 3. Integrated Production Line Units A. Raw Material Preparation (Pan Mixer) * Role: Achieves a perfectly homogenous 'green' mix. * Description: Features high-torque motors and wear-resistant manganese steel liners (Optional). The planetary mixing action ensures that moisture is evenly distributed, preventing 'weak spots' in the final brick. B. Automated Material Handling (Conveyor & Hopper) (Optional) * Role: Eliminates manual lifting and ensures a constant feed. * Description: A heavy-duty rubber belt conveyor transports the mix directly into the machine's primary storage hopper, which uses sensors to manage material levels automatically. C. Precision Compaction (Main Pressing Unit) * Role: The 'Heart' of the plant. * Description: Employs a dual-action mechanism where high-frequency vibration settles the material in the mold, followed by massive hydraulic pressure to lock the particles together. D. Intelligence & Automation (PLC Panel) * Role: Centralized monitoring and safety. * Description: The Endeavour proprietary PLC Programme allows operators to adjust pressure timing, vibration intensity, and pallet speed from a single interface. It includes emergency stop protocols and error diagnostics. 4. Key Advantages (The Endeavour Edge) * Dimensional Accuracy: Superior mold engineering ensures every brick is identical, reducing the amount of mortar required during construction. * Structural Integrity: High-pressure technology produces bricks with a smooth finish and sharp edges, often exceeding the strength of traditional clay bricks. * Energy Efficiency: Optimized hydraulic circuits reduce power consumption per brick produced, lowering your overall operational overhead. * Customization: We offer interchangeable mold kits for standard bricks, interlocking pavers, and hollow blocks. 5. Investment Benefits Investing in an Endeavour Intelligent Equipments plant provides a rapid Return on Investment (ROI) due to low labor requirements and the ability to utilize low-cost industrial waste (fly ash) as a primary raw material. Contact Us For More Details: ENDEAVOUR INTELLIGENT EQUIPMENTS Pvt. Ltd. Survey No: 1206, At: Motap Ta: Becharaji, Dist: Mehsana Modhera Road, Mehsana-384410 Gujarat INDIA Contact: +91-9427352508 +91-9737663977 E Mail: endeavourintelligent@gmail.com Website: https://endeavour-i.com

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